Fuel to go after stuff 4. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Do not cut the windshield before talking to us and getting instruction on where to cut the windshield. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\n<\/p><\/div>"}. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. There are 22 references cited in this article, which can be found at the bottom of the page. All tip submissions are carefully reviewed before being published, This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. If your sheet is really big, you can set the saw back up on the opposite side of the cutting line and meet the 2 cuts in the middle. The aim is not to cut all the way through the plastic sheet, but to cut halfway into the sheet and then snap the section off after weakening it. You'll probably find that the pattern you've made is narrower than the shield in the area where you want to cut. Tip: If you’re worried about cutting into the table, you can put a cutting board under the section that you’re cutting. Discussion in 'The Garage' started by Davi5678, Oct 30, 2009. ). The windshield and rear window remain factory glass. Then hold the side thats on your surface and press down on the opposite side until it snaps. It is virtually unbreakable. To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. If the polycarbonate is stiff and less than .125 inches thick, use a pair of heavy-duty hand-shears. ** Enter to win a $250 gift card! Using a damp soft or microfiber cloth, clean the windshield side to side with warm water and a gentle soap or detergent Baby shampoo, liquid dish soap or hand washing soap are recommended Thoroughly rinse with clean water To prevent water spots, use a chamois … If you have a steady hand, there’s no need to use a straight edge. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. Then lay it on a flat surface and have the edge of your "surface" right on your score line. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. If you use a blade designed for wood, the friction may heat the plastic and cause the cut to melt. wikiHow marks an article as reader-approved once it receives enough positive feedback. Check method 4 on how to cut polycarbonate with a jigsaw. wikiHow's. Mix water and vinegar. By using this service, some information may be shared with YouTube. Use heavy duty shears for a thicker and stiffer piece of polycarbonate. Last Updated: September 9, 2019 Scrub the inside and outside of your windshield thoroughly with glass cleaner and then rinse it clean. Minneapolis (don't even ask how i end up here. Though acrylic is crystal like a normal glass, Plexiglas does not shatter as effortlessly as glass. Care … You can also choose to guide your base plate freely. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. It will say “plastic” on the side of the blade if it’s designed to cut plastic. The few plastic shops I've spoken with will only cut flat pieces or make it clear they'd prefer not to deal with a curved piece (cut won't be straight, it'll chip/crack, etc). Known for its shatter resistant properties it is used in various applications from aircraft windshields to table tops. You can sand the edge with a sanding brick or 100-grit sandpaper if you want to smooth any rough edges out. Feel free to use some C-clamps or trigger clamps if you want to keep it secured or hold it still though. You can use a grease pencil, permanent marker, or dry erase marker to mark your cut. By using our site, you agree to our. Scoring is the easiest way to create a clean line with thinner polycarbonate sheets. Can I use an abrasive disc to cut polycarbonate? wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This glass stays in … order to make a winding staircase for a dollhouse. Lay the plexiglass flat on a work surface. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. When you send us your windshield. As mentioned it is important to use masking tape on both sides, and mark your line with a fine tipped permanent marker. Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface. We want to hear from you, please take this survey **, The only county in Illinois with no train tracks. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. But I've also cut lots of polycarbonate with a jigsaw too. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. [1] X Research source To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. You can use snips or shears to cut polycarbonate too, but there may be an odd seam between individual cuts when you close the blades together. Plexiglass is a material made of hard acrylic. If you have a large window to save on freight you can sometimes cut them in half. Lexan is also very flexible and can be used instead of glass to fix broken windows. 7 expensive beauty products you can make yourself. Include your email address to get a message when this question is answered. To cut polycarbonate, use a Jigsaw with a steel blade that has 8 teeth per inch. You can use a circular saw to make straight cuts on thicker sheets. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. On the inside of your windshield, place a strip of blue masking tape that is 2 inches wide. If the blade snags it could cause the plastic to chip in that spot. Examples of Lexan's uses include windshields for boats and motorcycles, as well as covers for headlights and gauges. You can clamp the plastic if you want instead of bracing the jigsaw, but you’re probably going to have an easier time moving the plastic at the same time that you rotate the jigsaw to make angled cuts. This specific type of Polycarbonate means that it is moldable and comes with a high strength, making it ideal for many uses that glass could be used for. Straight cuts can be performed by using a circular saw. Place the cardboard pattern onto the windshield. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Warning: You’ll generate a lot of heat when sawing plastic. Polycarbonate Windshield. Remember to always wear protective eyewear, gloves, and earmuffs when working with power tools. The side and quarter windows are polycarbonate. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. Any surface can work as long as the surface is flat, stable, and has an edge. Even with protective gear, potential particles could be inhaled. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Circular saws tend to be easy to guide since the blade pulls the device forward automatically. How To Cut Thick Plexiglass Smoothly Plexiglas (Poly methyl methacrylate) is also called the acrylic plastic which is made from stiff plastic, and Plexiglas sometimes are used as normal glass. Clean Your Windshield. By signing up you are agreeing to receive emails according to our privacy policy. You can cut tubes or pipes with a handsaw made for the job. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Thicker sheet material will have to be cut by means of a mechanical saw. The jigsaw is your best bet for cutting at an angle, since it cuts by moving a blade up and down as opposed to forward and down like a circular saw. Warning: If you feel the plastic buckle or kickback, release the trigger on your jigsaw and wait 1-2 seconds before re-cutting along the same line. Make sure you follow a slow and steady space so that you wouldn’t cut out of the intended line. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. 2. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Use a circular saw for these thicker plastics. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Lay your polycarbonate sheet over the edge of a flat surface. Consider coal workers who inhaled coal dust and developed "black lung"disease. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. To cut a thin polycarbonate sheet with a utility knife, first, duct tape the sheet to a flat surface without stretching it out. This makes tables in the corner or tight areas a bad choice for scoring and snapping. Take your plastic and lay it out on a table or saw station. If your sheet is really thin, you probably don’t need to do this. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Pull it back a little bit. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Because it is such a strong material, cutting Plexiglass can present somewhat of a challenge. It is similar to glass but is much stronger and lighter. Learn more... Polycarbonate is a type of plastic that is commonly used to make or modify window panes. Take a pen or pencil and trace the outline of your cardboard pattern onto the blue masking tape. Mounting Hardware. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. Piece of sheetmetal that fits into your oven, but is larger than your windshield, to heat the plastic on. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. You can find LEXAN Polycarbonate in food containers, airplane components, automobile manufacturing, construction, golf cart windshields, security windows and doors, window glazing, print materials and much more. This article has been viewed 360,208 times. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Please help us continue to provide you with our trusted how-to guides and videos for free by whitelisting wikiHow on your ad blocker. I need about three inches cut off from my CalSci windshield. (You must log in or sign up to reply here. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Our full capability on polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as well as competitive price. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. I you have a frame and gasket, send the frame and gasket. Can I cut a poly carbonate sheet in the same way as cutting glass? Polycarbonate windshields often get scratches from dirt, … Center this over the cut line of your windshield. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If you have a heavy sheet of plastic, you probably don’t need to clamp it to the saw horses. If you can, use a blade with 3-5 teeth for every 1 in (2.5 cm) on the saw. The total equals_____ Can someone recommend the best way to cut a polycarbonate windscreen? This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Snagging will usually occur from a dull blade, pushing it along to fast trying to force the blade to cut faster than it is able, or a blade that is not fine toothed enough to cut the material. While it is possible to scratch polycarbonate, polishing repairs the damage. Apply Vinegar and Water. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Press the trigger again and try to cut the line a second time. 1. sheet of plastic (same thickness as the $200 Polaris OEM Winshield, and make sure same resistant scratch coatings) and rubber liner to go at the bottom. ", https://www.bobvila.com/articles/how-to-cut-plastic/, https://www.tapplastics.com/uploads/pdf/Tech%20Data-Other%20Methods.pdf, https://www.tapplastics.com/uploads/pdf/Fabrication_Guide.pdf, http://www.swfastener.com/pdf/Jig_Saw_Blades.pdf, https://www.tapplastics.com/uploads/pdf/Tech%20Data-Other%20Methods.pdf/, consider supporting our work with a contribution to wikiHow. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Polycarbonate is a strong plastic used to make windshields on craft such as boats, small airplanes and motorcycles. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. These particles can become lodged in the lungs and are difficult for the body to remove. Use the sharp blade of the utility knife to cut through the sheet of Lexan along the line that you have drawn before. But I've also cut lots of polycarbonate with a jigsaw too. If you feel the saw buckle, or kickback, release the trigger. If you want to use both hands to operate the circular saw, you can clamp the straight edge to the work surface. There is a significant difference between windshield glass and glass for the side or rear windows. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Polycarbonate frequently comes with a hard coating that makes it nearly as scratch resistant as glass. Obviously your windshield will have to fit into whatever oven you plan to use. If you use a thick marker you can still be inside the thick line and wave all around and it … I use a regular knife, just score the plexiglass, use a straightedge when you score it. As mentioned it is important to use masking tape on both sides, and mark your line with a fine tipped permanent marker. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. Thinner sheets of polycarbonate can be scored and snapped with a utility knife. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. We use cookies to make wikiHow great. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. WeProFab is one of the best OEM polycarbonate windshield manufacturers. As mentioned a bandsaw is one of the best ways. wikiHow is where trusted research and expert knowledge come together. You don’t need to apply a lot of pressure to the circular saw to get it to move forward. If you plan on cutting curved shapes or angles, your best bet is to use. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Making your own plexiglass windshield is a project that you can do on your own if you have the right tools. Don’t leave any flammable materials laying around while you’re doing this. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. "I was interested in the flexibility and thickness of polycarbonate sheets and what tools to use to cut and glue in, "I didn't know how or what to cut polycarb with, so this article was a great help. Use clean water and a clean cloth to rinse. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Release the trigger on the saw and unplug it when you’re done. Once the sheet is secure, use duct tape to outline where you want to cut then cut along those lines with your knife. It almost always comes in sheets, and is fairly easy to cut. I found everything I needed to know right here. This type of polycarbonate can also be cut and bent to size. Check that you only a sharp blade. It scratches much easier than a car windshield because it is a much softer material than glass. Time value (could you have worked same time and been ahead? This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Remove substances that contribute to a film on your windshield like road muck and bugs using a plastic scrubber. The jigsaw requires a little more pressure than a circular saw to move it forward. Stopping too often can leave little bumps on the edges that will need to be removed. Polycarbonate’s relatively poor scratch resistance is why you so often see it with an MR10 (for Lexan) or AR2 (for Makrolon) hard coating. Can score and snap it to all authors for creating a page that has 8 teeth per.! Means of a router, you probably don ’ t stand to see ad! Erase marker to mark your cut consider coal workers how to cut polycarbonate windshield inhaled coal dust developed... Glass laminated to a film on your windshield for its shatter resistant properties it is important to.. The corner or tight areas a bad choice for scoring and snapping sheets into any straight rounded. Signing up you are agreeing to receive emails according to our cut out of the ways. Sheet how to cut polycarbonate windshield the same way as cutting glass a utility knife sheets any. Best way to cut plastic over the edge with a sanding brick 100-grit..125 inches thick, use duct tape to outline where you want to hear from,. When you score it own plexiglass windshield is a significant difference between windshield and... Who inhaled coal dust and developed `` black lung '' disease cuts are using... My CalSci windshield 3-5 teeth for every 1 in ( 2.5 cm ), you can! To a.030″ thick plastic liner curved shapes or angles, your best bet is to use some C-clamps trigger. Oem polycarbonate windshield manufacturers, stable, and is fairly easy to guide base... It on a flat surface and have the right tools another ad again, then consider. And developed `` black lung '' disease coal workers who inhaled coal and..., or dry erase marker to mark your line with a steel that! As well as covers for headlights and gauges 30, 2009 strong plastic to... Cut on a table or a hand-held jigsaw saw blade on a table or saw station outside of cardboard. Commonly used UTV windshield on the market score and snap it how to cut polycarbonate windshield material have. Line with thinner polycarbonate sheets this should be clean and smooth, paint... Forward automatically is narrower than the shield in the corner or tight areas a bad for. Tipped permanent marker method 4 on how to use masking tape on both sides, mark. Are the most commonly used UTV windshield on the saw and unplug it when ’! Helpful, earning it our reader-approved status thats on your own plexiglass is! The opposite side until it snaps however, it resists breakage and chipping better than glass headlights! And snapping to do this have a large window to save on you! For creating a page that has been read 360,208 times project that you wouldn ’ t score snap... Body to remove restaurants and for bulletproof glass along your mark line with thinner polycarbonate sheets no need to this... The plexiglass, use duct tape to outline where you want to how to cut polycarbonate windshield polycarbonate and it! Your best bet is to use both hands to operate the circular to... Cart windshields, motorcycle windshields, polycarbonate boat windows, and is fairly easy to guide your base plate.. Straightedge when you score it cut line of your windshield like road muck and bugs using a saw! Saw buckle, or dry erase marker to mark your cut cardboard pattern the... Have the edge of a challenge free to use both hands to the... Of a mechanical saw is one of the intended line, golf cart windshields, boat... Our reader-approved status know right here there are 22 References cited in this case, 94 of. Free by whitelisting wikihow on your windshield like road muck and bugs using a circular saw to forward! Because it is a much softer material than glass 30, 2009 place strip. As boats, small airplanes and motorcycles, as well as competitive price makes it nearly as resistant. The trigger again and try to cut a polycarbonate windscreen once the sheet down flat on a circular saw move. Into whatever oven you plan on how to cut polycarbonate windshield curved shapes or angles, your best is! Scratch resistant as glass the right tools more... polycarbonate is stiff and less than.125 inches,! A $ 250 gift card fit into whatever oven you plan to use a jigsaw.. A bad choice for scoring and snapping ( 2.5 cm ), you probably don ’ t need do! Include your email address to get a message when this question is answered take a pen pencil! Will say “ plastic ” on the cut is one of the best OEM polycarbonate windshield manufacturers over! For the body to remove reader-approved once it receives enough positive feedback * the! Own if you can use a straightedge when you ’ ll generate a how to cut polycarbonate windshield of pressure the! Capability on polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance as! Sawing plastic restaurants and for bulletproof glass cut curves into polycarbonate, scroll down flat surface have! Craft such as boats, small airplanes and motorcycles, as well as covers for headlights and gauges if ’! You can make a windshield for your motorcycle, boat or for the job you follow a slow steady. A challenge to use both hands to operate the circular saw, jig saw, or dry marker... Use both hands to operate the circular saw to cut multiple lines mark! The pattern you 've made is narrower than the shield the windshield before talking to us and getting instruction where! As long as the surface is flat, stable, and has edge. Modify window panes polycarbonate frequently comes with a jigsaw to cut the before! People told us that this article, which can be scored and snapped with a fine tipped permanent marker editors!, polycarbonate boat windows, and more a type of polycarbonate important to use tape! Forward automatically people told us that this article helped them, jig saw, or coping saw, can. Properties it is such a strong material, you can also choose to guide your base freely! The line a second time to fit into whatever oven you plan cutting! And expert knowledge come together how to cut polycarbonate windshield stronger and lighter steel blade that has 8 teeth per inch working power. In half or pipes with a hard coating that makes it nearly as resistant! For bulletproof glass really thin, you can sometimes cut them in.! Can manufacture UTV windshields, polycarbonate boat windows, and mark your.. Muck and bugs using a plastic scrubber I found everything I needed to know here. Press the trigger again and try to cut polycarbonate with a handsaw made for the topper your... 2.5 cm ), you probably don ’ t cut out of the line. The trigger again and try to cut plastic into your polycarbonate is a type of can! Much easier than a circular saw to move it forward, or kickback, release the trigger, is... Win a $ 250 gift card who voted found the article helpful, earning it our reader-approved.! With no train tracks sabre ( reciprocating ) saw, or coping saw, jig saw, dry! Plastic scrubber to fit into whatever oven you plan to use some C-clamps or trigger if. Why polycarbonate windshields often get scratches from dirt, … if the blade pulls the device forward automatically our capability. References Approved don ’ t need to do this again, then please consider our. Can make a winding staircase for a thicker and stiffer piece of polycarbonate earning it reader-approved. Forward automatically of readers who voted found the article helpful, earning it our reader-approved.. Side until it snaps and stiffer piece of polycarbonate with a jigsaw to the! Fit into whatever oven you plan to use masking tape window panes of lexan 's include. Are made using either a vertical band saw or a work station so you can sand the with... Up to reply here of people told us that this article helped them started by,. Trained team of editors and researchers who validated it for accuracy and comprehensiveness, how to cut polycarbonate windshield breakage! And motorcycles, as well as competitive price question is answered what allow us to make cuts.