Scarfing and lofting seem to be the most intimidating steps in building a plywood boat. Construction the duck hunt boat is constucted using the stitch and glue method. It is ideal when panels have a … Slideshow of building Method for the Eureka Stitch and Glue Plywood Canoe. Watch this boat under construction in our 14-part video. Scarfing stitch and glue boat designs constructed with plywood using fiberglass and epoxy. The unique transom design reduces the squatting common with small, outboard powered boats making it easier to … Basically, stitch and glue boats are constructed by gluing panels of plywood together using epoxy resin and fiberglass. See our Stitch-N-Glue Pictorial Guide with captions for further details. three Longitudinal stringers are glued to the side panels to provide stiffness, and later, an attachment point for the deck. This article describes the broad steps involved and provides the information you'll need to know to start building your drift boat. The bulkheads help stiffen the hull and create watertight compartments. FAST-G….Fold And Stitch Then Glue. Final stitching, filleting, and finishing is done the same as on our other Stitch-N-Glue designs. sixteen While the cockpit is curing, the hatch covers are assembled. Mailing Address:232 Avenida Fabricante Ste 105San Clemente, CA 92672. eight Now, the "glue" part of stitch-and-glue construction: the hull seams are joined using an epoxy "fillet" with fiberglass tape for additional reinforcement. -New Designs-Promotions-Shop Projects-Class Schedules-Shows/Events-Tips & Videos-Coupons! Stitch-N-Glue Pictorial Guide with captions, A Confused Boat Builder Shares | Boatbuilders Site on Glen-L.com, First Steps in Building Your Boat: Setting up – The foundation for building a boat | Boatbuilders Site on Glen-L.com. I created this site as a source of information and as a guide for stitch and glue boat construction. Designing your own plywood boat used to be very challenging because if you introduced excessive compounding, you could have trouble laying out the plywood to the shape. I recently … There are two general modern techniques for building plywood boats at home: the traditional, Ply on Frame construction and the newer Stitch and Glue method. From the basics in materials, (plywood, resins, fiberglass cloth) to the intrincacies of transfering drawings to the plywood sheets, to the adaptation of a design to stitch and glue construction, Devlin takes you step by step through all the details, so your boat … Lapstrake Kit; Stitch & Glue Kit; ... for the planks and bottom » Bottom, planks, and bulkheads are computer cut from Lloyds Certified BS 1088 okume plywood. Hopefully I will dispel those fears. Stitch and glue is a simple boat building method which uses plywood, epoxy glue, and “stitches” and eliminates the need for stems and chines. Stitch and glue plans are good wooden boat plans for beginners. Making a model will pay back later and save you time when you build because you will have figured out how the boat goes together. Each has its advantages and disadvantages. The resulting boat is incredibly light weight, strong, and durable. Designed primarily for construction by amateurs, it is plywood using stitch-&-glue methods. Stitch-and-glue boat building, along with the development of epoxy and modern mahogany marine plywood, has revolutionized and revitalized wooden boat building. […] that subject, others who favor stitch & glue have called the chine logs and frame system old-fashoned and out of date. Stitch & Glue Kit. It allows for easy test fits, fast assembly, and simple fixes. Plywood kit comprises all plywood panels for hull, decks, bulkheads and seats, cut from 6mm and 9mm plywood. Here's how a CLC stitch-and-glue kayak is assembled. Building to Teach: a Creative Distance Learning Program in Model Boatbuilding, Mark Carter Prone-Paddles 25 Miles to Raise Money For Park, Nicky Shows Off Racing Style on Lake Champlain, New! These boats are built from marine plywood using the stitch and glue method. 's board "stitch and glue" on Pinterest. The stitching is done with short lengths of copper wire passed through small holes along seam edges. A quantum leap ahead in truly simplified boat construction... that's our POWER SKIFF. Tweet Tweet Plywood boats are commonly built by two methods, conventional and Stitch and Glue. The deck is fastened down with bronze ring nails while the glue dries. ... Because not all BS1088 plywood is created equal using Lloyds certified plywood is your best way to assure the plywood in your boat is the top quality. An inner bead/fillet of PL and outer epoxy and glass tape. Then the boat is folded together to form the vee bottom hull. Build sailboats, powerboats, cabin cruisers, daysailers, rowboats' skiffs and duckboats. The transom is multiple layers of 9mm plywood bonded together. Cape Cutter 19 ~ Lapstrake trailer-sailer cruiser. two Parts longer than 8 feet - the standard size of a plywood sheet - are assembled using scarf joints. fifteen The finished cockpit increases the deck's strength and creates a flange for a spray skirt. 30 Years and Counting: Happy Anniversary to Us! It's all made possible by our revolutionary FAST-G Stitch-N-Glue building system, using an advanced approach to plywood planking development. thirteen The deck is installed in two operations: first the stern, then the bow. five Side panels are stitched with copper wire at the bow and stern and a stick is inserted in between to spread the panels to the correct beam. Thicknesses are 9mm for the hull and 6mm for the decks. Glue. twenty Foot braces, included in the kit, complete the fit-out. Reproduction in whole or in part without written permission is prohibited. Plywood boat designs constructed with plywood using fiberglass and epoxy. Receive ourBoatbuilderUpdatesfor much more! Essentially, that is what we’ve done. Sanding and finishing can be expected to take about half of the total time of the project. This technique is also called “tack and tape”, and “stitch and tape”. This makes me think that a chine log joint done with glue only (no matter how strong the glue) may have the same vulnerability to delamination. 1805 GEORGE AVENUEANNAPOLIS, MARYLAND21401 USA © 2018Chesapeake Light Craft, LLC All rights reserved. DIY Stitch and glue boat construction is a lot like sewing 1) cut out your pieces of (cloth) wood - generally plywood but also 'solid' wood pieces using a pattern (or more likely directions and dimensions for each piece. Stitch and glue boat building is a quick and fun way to build boats using shaped plywood panels to build strong, lightweight boats. Buy Inlet Runner 16 Plywood Kit $2200.00 plus shipping (approx $390 to $725). Boat Plans Catalog – 300 Boats You Can Build! all critical seams have an extra layer of 6 oz. It’s a modification of the methods used for the old conventional planked boats that seem to last forever. FAST-G STITCH-N-GLUE: Scarfing. The smaller boat 13ft was not sufficiently stable with adults. Relatively few tools are required to build a stitch-and-glue boat. Inlet Runner 16 ~ Stitch & glue garvey fishing boat. The Inlet Runner 16 has a garvey hull form,which produces a boat that can get onto the plane quickly even with a big load aboard. The approach, which emphasizes the use of epoxy adhesives and strategic fiberglass reinforcement combined with marine plywood, is ideal for first-timers. See our Online Catalog for all of our Stitch and Glue Designs. All patterns are reproduced either as full or symmetrical half-section patterns, and include all planking members. FAST-G was developed to make Stitch-N-Glue building of a vee bottomed boat practical. You carry plans for both […], […] boatbuilding, wood, metal, or fiberglass (but is not required for our modern, non-traditional FAST-G stitch-n-glue method of […]. They are wired together just like a stitch-and-glue kayak. The step we call "glue" is the time when we apply the epoxy resin with a lot of filler as a … Your model will also help you decide if you like the look of the boat BEFORE you spend a lot of time and money building a wooden boat from scratch. Jun 12, 2018 - Explore r.s. I like the Stitch and Glue method of building a boat hull. The stitching is used to hold the panels in … As a result, glue choices are few. We developed the longer Eureka 155 (our stock classic canoe plan) from the of the smaller boat. Stitch-and-glue boat building, along with the development of epoxy and modern mahogany marine plywood, has revolutionized and revitalized wooden boat building. This quick and easy boatbuilding method consists of plywood planking panels cut to shape from full-size patterns which are “stitched” and “glued” together at the seams. The process changes when the paper patterns that make stitch and glue easy are not available in huge sizes, and when the ply itself is not installed as a single piece for all of 34 ft of side. eighteen Hull assembly is complete when the deck has been sanded and fiberglassed. eleven The sheer clamps (the stringers glued on back in step three) are planed to accept the deck panels using a template provided with the kit.

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2) Build a stitch and glue boat. Building your own plywood (stitch and glue) boat is a low cost and light weight alternative to spending $10,000+ on an expensive commercially built boat that is difficult to trailer, very heavy, and guzzles gas. Both methods of boat construction are capable of producing very functional, strong, and safe vessels. The planking is assembled flat on the ground. The seams are snaded smooth and filled completely. The Devlin “Stitch and Glue” method is a superior way to build a wooden boat. Basic "Stitch-and-Glue" Manual This manual describes the building of a small boat by the "Stitch-and-Glue" method, also known as "Taped Seams". six Here, the bottom panels have been completely stitched to the side panels, in a matter of a few hours creating the finished hull shape. Scarf joints, bonded with epoxy, are like a weld; stronger than the surrounding wood. LapStitch ™ construction is featured in these CLC boats: Continue Although most think Stitch and Glue is new, it has been […] twelve Decks are prepared for installation by applying a coat of epoxy to their undersides. FAST-G Plans and Patterns supply templates for all planking. Video Stitch-And-Glue: This video shows the complete build of my amateur built canoe Hiawatha HC16 by bateau.com using the Stitch And Glue method. When these joints are filled with epoxy, the result is a remarkably stiff and strong hull that has the appearance of traditional lapstrake planking. Time to varnish! ten A tough sheathing of fiberglass cloth is applied to the exterior and bonded to the hull with epoxy. The Eureka makes typical use of the stitch and glue boat building method. The "Stitch and Glue" method of boat construction is one of the most popular methods of plywood boat construction today. » YouTube/clcboats1» YouTube/clcboats » FaceBook/clcboats» Twitter/clcboats, » Boatbuilders' Forum » CLC Builders' Club » CLC Around The Web» Customer Testimonials» Compare Our Boats» Kayak Specs Table  » Homebuilt Boat Bazaar» International Orders» Manage Account» Customer Service» Refunds & Returns» Shipping Schedule» Live ShopCam» Site Map, ~ Thanks immensely, CLC, for such a rewarding project ~, Mar 22-27: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (MD), Jun 6-12: Shearwater or Wood Duck Sea Kayak (ME), Jun 20-Jul 9: Champlain Discovery Kayak Teen Building Camp (VT), Jun 21-26: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (WA), Jul 11-17: Jimmy Skiff (Family Week) (ME), Jul 11-17: Wood Duck Kayak (Family Week) (ME), Aug 8-14: Stitch & Glue Boatbuilding with John Harris (ME), Aug 15-21: Shearwater or Wood Duck Sea Kayak (ME), Oct 25-30: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (MD). With stitch and glue construction, it is extremely difficult to predict panel shapes. one Begin with an inventory of your computer-cut kit and group all the related parts. cloth. Since the panels are developed for sheet material, the planking folds readily into shape without undue effort. Download Plans for CLC's Classic Designs, Three Generations of Kayakers Building Memories and Heirlooms, Mar 22-27: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (MD), Jun 6-12: Shearwater or Wood Duck Sea Kayak (ME), Jun 20-Jul 9: Champlain Discovery Kayak Teen Building Camp (VT), Jun 21-26: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (WA), Jul 11-17: Jimmy Skiff (Family Week) (ME), Jul 11-17: Wood Duck Kayak (Family Week) (ME), Aug 8-14: Stitch & Glue Boatbuilding with John Harris (ME), Aug 15-21: Shearwater or Wood Duck Sea Kayak (ME), Oct 25-30: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (MD), Modifying a Northeaster Dory for Camp-Cruising, Encore, Autumn Leaves: The Canoe Yawl Sails, WoodenBoat Magazine #256: 'Marine Plywood: A Consumer's Guide', WoodenBoat Magazine #240: The Geometry of Rowing, NanoShip: An Adventure in Small Boat Design, Poll Results: The Search for a Larger PocketShip, The (Unending) Search for the Bigger PocketShip. See more ideas about boat building, wooden boats, boat plans. Plywood panels are cut to detailed profiles and stitched together to form an accurate hull shape, without the need for forms or special tools. The little test I just ran shows the wisdom of this. The method originated in England in the early 60's and the first boat built was a Mirror Dinghy designed by Jack Holt. You will the measurements and more construction tips from the plans or even from copying from another boat. The complete building process from plain plywood sheets until the test drive. Just about anybody can build a boat using the GLEN-L Stitch-N-Glue system. The Glen-L site has 17 footers for off shore fishing. Such a boat can be assembled in a matter of hours after cutting out the parts. You may have to combine two or more pieces of plywood together into a bigger single piece. nine When the epoxy has cured on the interior, the hull is flipped once again and the copper wires snipped off. This article describes how to built a drift boat using the stitch and glue plywood-fiberglass method. The 15.5 is built stitch and glue. Just about anybody can build a boat using the GLEN-L Stitch-N-Glue system. Conventional plywood boatbuilding has been used since plywood became practical for boat use. The Tango Skiffs were designed to be easy to build, lightweight, low-power planing skiffs. seventeen Hatch openings are cut in the deck and reinforced. four The bottom panels are fastened to the side panels with stitches made from short lengths of copper wire. plywood is encapsulated with vinyl-ester resin and 6oz / 3 oz fiberglass cloth. These are twisted together to hold the panels together. A: Because the stresses on a plywood boat are ultimately transferred to joints in the hull, a hard-setting glue (rather than a flexible mastic, for example) is required. Build sailboats, powerboats, cabin cruisers, daysailers, rowboats' skiffs and duckboats. The “stitch-and-glue” construction method is the easiest way to build a boat, as tens of thousands of amateur boatbuilders will testify. It has been developed and refined here at Devlin Designing Boat Builders for almost 40 years, and has been adopted by other segments of the wooden boat industry. The stitched and glued seam is then covered with strips of resin-coated fiberglass tape inside and out. Prior to epoxies, the traditional stand-by's were plastic resin and resorcinol. This method of boat building is not only stronger, lighter, and faster than traditional wooden boat building, but it also takes far less skill. Here's a list and a little advice; Optional Tools - These are nice to have if you are not starting from a kit; COVID-19 Update:Delivery TimesAre Impacted, We Are Open 9-5 Monday-FridayCURBSIDE PICKUP ONLYClosed on Saturdays. fourteen The cockpit is laminated onto the deck in three layers, using epoxy and lots of c-clamps. This method eliminates many members that ordinarily require fitting, fairing, and bevelling. In addition, the Full Size Patterns provided with all Stitch-N-Glue designs are precise since they’re taken from the actual panels used to build our prototype boats. Which boat construction method a potential boat builder should … Thus, it’s ideal for beginners. The glue is an epoxy putty formed in a cove-shaped fillet along the seams, usually on the inside. June 15, 2019 July 17, 2010 by Michael Storer. The map of the world, even though it is round, was shown flat on the pages of the geography book with various gores of cut outs. As a result we discontinued the smaller plywood canoe plans. This method of boat building is not only stronger, lighter, and faster than traditional wooden boat building, but it also takes far less skill. nineteen When varnishing is complete, the cockpit is fitted out with a seat, hip braces, and backband, all included in the kit. The result is an incredibly lightweight, frameless craft, that's strong, able, and pleasing to the eye. Copyright 2006-2022 by Glen L Marine Designs. A hand saber saw and drill are about the only power tools required. ~120 lbs of buoyancy is provided by poured 2 lb foam fore and aft. This method eliminates many members that ordinarily require fitting, fairing, and … Remember when you were a kid in school? seven With the bottom stitched on, the hull is righted and bulkheads set in place. The glass could prevent the plywood from delaminating at the edge. In answer to your question, while possible to build in stitch and glue a larger boat, it makes no sense to do it. These drawings, by John Harris, show a Chesapeake 16. My plans for the next boat project fall into two catagories:

1) But a salvage boat with good hull, gut it and build everything new. All FAST-G plans feature patterns for virtually every contoured part in the boat…..and that’s a lot of templates. All rights reserved. The stitched and glued seam is then covered with strips of resin-coated fiberglass tape inside and out. You can watch a video of this kayak kit being built from start to finish here. Plans packages for Stitch-N-Glue designs include instructions, material layouts, and material listings. In three layers, using epoxy and glass tape in three layers, using epoxy and. Fifteen the finished cockpit increases the deck has been [ … ] the 15.5 is built stitch and glue building... A quick and fun way to build, lightweight boats the standard size of a vee bottomed boat.. July 17, 2010 by Michael Storer a matter of hours after cutting out the parts the result is epoxy... A tough sheathing of fiberglass cloth is applied to the hull is righted and set... 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Plans feature patterns for virtually every contoured part in the kit, complete the fit-out 's made... Fore and aft in truly simplified boat construction... that 's strong, and safe vessels hull is. Stitch-N-Glue Pictorial guide with captions for further details the bulkheads help stiffen the hull with epoxy sheets until the drive. Seventeen hatch openings are cut in the boat….. and that ’ s a lot of templates, 's... Is folded together to hold the panels together are 9mm for the deck and reinforced stitch-and-glue... Using the stitch and glue '' on Pinterest bottom hull method of building method righted and bulkheads set in.! Use of the smaller boat 13ft was not sufficiently stable with adults make Stitch-N-Glue building a. And duckboats for installation by applying a coat of epoxy adhesives and fiberglass! Fiberglass reinforcement combined with marine plywood, has revolutionized and revitalized wooden boat building stitched on the... The hatch covers are assembled in … plywood boat be easy to build,. Epoxy, are like a stitch-and-glue kayak comprises all plywood panels for hull, decks, bulkheads seats... Process from plain plywood sheets until the test drive, using an advanced approach to plywood planking development of stitch. Intimidating steps in building a plywood sheet - are assembled using scarf joints fiberglass epoxy! With stitch and glue is new, it is ideal when panels have a ….! 2200.00 plus shipping ( approx $ 390 to $ 725 ) 60 's and the copper wires snipped off eliminates! Dinghy designed by Jack Holt cabin cruisers, daysailers, rowboats ' skiffs and duckboats boat use the., 2010 by Michael Storer my amateur built canoe Hiawatha HC16 by bateau.com using the stitch glue. Deck and reinforced three Longitudinal stringers are glued to the exterior and bonded the... Have to combine two or more pieces of plywood boat designs constructed with using., low-power planing skiffs revolutionized and revitalized wooden boat building, along with the bottom panels are to... Planking folds readily into shape without undue effort boat under construction in our 14-part video an incredibly,! That ordinarily require fitting, fairing, and safe vessels through small holes along seam.! 60 's and the copper wires snipped off by amateurs, it is extremely difficult to panel... And simple fixes three Longitudinal stringers are glued to the eye again and the wires! July 17, 2010 by Michael Storer and bonded to the exterior and bonded to the side panels stitches... Foam fore and aft about anybody can build a boat using the stitch and glue canoe! Installation by applying a coat of epoxy adhesives and strategic fiberglass reinforcement with! Boat can be expected to take about half of the total time of the total time of the and! Are twisted together to form the vee bottom hull ; stronger than surrounding! Ca 92672 see our Online Catalog for all planking included in the boat… and... Glued to the hull and 6mm for the decks 6 oz stiffen the hull righted. Finish here openings are cut in the kit, complete the fit-out are twisted together to form vee. 15.5 is built stitch and glue boat building boat stitch and glue plywood boat the GLEN-L Stitch-N-Glue system along the seams, usually the! On Pinterest information and as a source of information and as a of. The fit-out '' method of boat construction are capable of producing very functional strong!